Intelligent Painting Solution

Detailed Documentation

Background and Issues: The market demand for automotive and component painting continues to grow, requiring industrial equipment to have high stability, while there is a need to reduce paint consumption, improve painting efficiency, and control costs.
Core Solution and Principle: The Xirun Intelligent Painting Solution employs explosion-proof robots integrated with key painting process equipment such as gear pumps, high-pressure control boards, air motors, spin cups, and atomizers, achieving high paint transfer efficiency and excellent surface quality.
Core Innovation Points/Advantages:
Customizing explosion-proof robots according to actual customer needs and determining the optimal number of robot configurations through simulation;
Some core process equipment (such as gear pumps, color change valves, air distribution control units, motor spin cups, etc.) are self-developed by Xirun, significantly reducing equipment usage costs;
Adopting Xirun is modular intelligent controller to achieve high-speed signal response between robots, enhancing control accuracy and system coordination;
Through self-developed control and process equipment, maximally meeting customers customized requirements for painting processes.
Application Scenarios and Value:
Body Painting: Used for fully automatic painting of undercoats, color coats, and clear coats on the inner and outer surfaces of car bodies for various vehicle types such as sedans, SUVs, and commercial vehicles, achieving uniform film thickness and high-quality appearance.
Component Painting: Includes efficient painting of plastic and metal parts such as bumpers, wheels, doors, engine hoods, and rearview mirrors, adapting to coating requirements for workpieces of multiple materials and shapes.
Chassis and Structural Component Painting: Provides reliable corrosion-resistant and stone-impact-resistant coatings for protective coating requirements on chassis, frames, battery boxes, etc.
Customized Painting: Supports rapid color change with multiple colors and flexible small-batch production, applicable to personalized coating tasks for high-end customized vehicles and concept cars.
Through the robot intelligent painting system, significant improvements can be made in painting consistency, material utilization, and production line automation levels, helping customers effectively control comprehensive costs and achieve environmentally friendly, efficient, and stable coating production.

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Intelligent Painting Solution

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